Hydraulic cylinders are essential to machine components that undergo a great deal of wear and tear. Over time, this can lead to issues with efficiency, performance and power, which may require the services of experts who can conduct high-quality hydraulic cylinder repair in Queensland. In this article, H.E.M.E discusses the most common hydraulic repairs seen in Queensland industrial settings.
Seal Replacement
Damaged seals are the most common problem with hydraulic cylinders and are the primary source of leaks and pressure loss. Here are some guidelines on how to replace worn-out seals:
- Disassemble the cylinder and remove the old seals
- Inspect the cylinder bore, rod and piston for signs of wear and tear
- Install new seals and check for proper fit and lubrication
- Reassemble the cylinder and test for leaks
For more information on hydraulic cylinder design in Emerald, contact the team at H.E.M.E.
Rod Replacement
The intense pressure that hydraulic cylinders undergo can lead to scored or bent rods. This can cause misalignment and damage to the seals. The most effective way to repair the rod is:
- Measure the deviation of the rod to assess whether it needs to be straightened or replaced
- Next, a lathe or hydraulic press is used to make the rod perfectly straight
- Severe damage may require the rod to be machined or replaced by a professional who specialises in hydraulic cylinder repairs.
Honing the Cylinder Barrel
When it comes to hydraulic cylinder repair in Queensland, one of the most common involves fixing a scratched or scored cylinder bore to improve efficiency and minimise wear and tear on seals. Repairing this component involves the following steps:
- Take the cylinder apart and inspect the bore
- A specialised honing tool is used to make the surface smooth
- The cylinder is reassembled, ideally with new seals for better performance
Cutting-Edge Hydraulic Cylinder Design in Emerald
Regular maintenance checks and timely repairs are the most effective ways to ensure that you get the most out of your hydraulic cylinders. Contact H.E.M.E today for high-quality hydraulic cylinder repair in Queensland, heavy metal fabrication and pan-industry engineering solutions.